custom battery cables

 

Custom Battery Cables Home

Battery Cables for Cars, Trucks and Jeeps:

F150 & Bronco

1987-99 F250 & F350

1999-2003 F250 & F350

Jeep Wrangler

Jeep Cherokee and Grand Cherokee

Willys and Military Jeeps

1994 - 1998 Dodge Ram 2500/3500 5.9L Cummins

1998 - 2002 Dodge Ram 2500/3500 5.9L Cummins

2003 - 2007 Dodge Ram 2500/3500 5.9L Cummins

2007 - 2009 Dodge Ram 2500/3500 6.7L

GM Cables

Other Applications

Battery Cables for Other Applications:

2 gauge Golf Cart Cables

2/0 Cables for Solar Battery Banks

Braided Ground Cables

Booster (Jumper) Cables

Made-To-Order Custom Battery Cables:

Custom Orders

Accessories, parts and tools:

NOCO Genius Wicked Smart Chargers

Battery and Cable Accessories

Battery Cable Repair Kits

Buy Wire, Terminals, Lugs, Heat Shrink and Tools

Clearance and discount cables.

Rush Orders.

Technical Info and Other Useful Stuff:

Do You Need New Cables?

Battery Cable Tips and Tricks

Different types of Cable Ends

Different Wire Types

What size cable do you need?

Wire size, thickness, amperage

Battery Isolators

Customer Cars

FAQs

Links

How we assemble cables

About Us

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Parts. Just Parts...

Some guys just want to buy parts and assemble cables themselves.  Using the links below you can purchase wire, battery terminals and lugs.  We stock a larger variety of battery cable lugs than any of the large auto parts chains.  I don't have all the various wire, terminals and lugs that we have in stock on the page yet, but the most common are listed.  I'm adding more to our inventory all the time so if you don't see what you want please email me.  I may have it in stock and just not yet listed it.

The manufacturer of the ends recommends crimping as the best way to attach ends.  If done right, with good equipment, the crimp is so tight that there is no air gaps and no room for the solder.  I offer a few styles of crimpers.  I don't really recommend the cheap hammer style crimpers, but they'll do the job if you're not too picky.  They also seem to "wear out" and start binding after several uses.    

Soldering is tough on the insulation and the solder wicks up the wire destroying the flexibility.   Soldering also requires flux, hazardous lead solder and solvents (for cleaning the flux).  I've also heard soldering can crack between end and wire.   However, I've soldered ends in the past and  I've never experienced any problems.  I also have some excellent solder for sale if you need it.  email for details.

Items are spec'ed by wire gauge.  (see Technical data for what the sizes mean).  Battery terminals are also specs as positive or negative (positive is slightly larger).  Lugs are also spec'ed by bolt hole size.  

Because of the large number of parts, I've split this page into several categories...   Click on the part category to expand the list. 

Wire:
#8, 6, 4, 2, 1/0, 2/0 3/0 and 4/0 gauge, Red or Black, SGT, SGX (hi temp), marine battery cable and #12, 10 or 8 gauge fuse link wire.

 
Battery Terminals:
Top post (Straight, Elbows
and Flag), Side Post/Stud Top, including Extra Wire Battery Terminals and Adapters. 
 
top post battery terminals


Straight Top Post Terminals. 

These are the most common battery terminals and probably what you think of when you think of when we talk about battery cable ends.  Sold with standard bolt.  If you want an anti corrosion bolts you can substitute for 50 cents.
 

 

  4 gauge positive straight terminal. Only $4.00
   1-2 (1 or 2 gauge) gauge positive straight terminal. Only $4.10
  1/0 gauge positive straight terminal. Only $4.40
  2/0 gauge positive straight terminal. Only $4.50
  2/0 gauge positive straight terminal with extra wire capability. Only $6.30
  3/0 gauge positive straight terminal. Only $5.10
  4/0 gauge positive straight terminal. Only $5.60
  4 gauge negative straight terminal. Only $4.00
  1-2 (1 or 2 gauge) gauge negative straight terminal. Only $4.10
  1/0 gauge negative straight terminal. Only $4.40
  2/0 gauge negative straight terminal. Only $4.50
  3/0 gauge negative straight terminal. Only $5.10
  4/0 gauge negative straight terminal. Only $5.60
  Substitute anticorrosion bolt. (1.25 in long) Only $0.50
  Substitute longer anticorrosion bolt. (1.375 in long) Only $0.75
angled 90 degree elbow battery terminals


Elbow Top Post Battery Terminals.
These are available in Right or Left.  They are useful in certain applications where space is a concern or if you want a different look.  Right elbow is shown.  Other sizes are available but are special order.  Sold with standard bolt.  If you want an anti corrosion bolt you can substitute the bolt for 50 cents.
 

   1-2 gauge universal (fits both pos and neg) right elbow terminal. Only $6.30
1-2 gauge universal (fits both pos and neg) left elbow terminal. Only $6.30
   1/0 gauge positive right elbow terminal. Only $6.30
1/0 gauge positive left elbow terminal. Only $6.30
   2/0 gauge positive right elbow terminal. Only $6.60
2/0 gauge positive left elbow terminal. Only $6.60
3/0 gauge positive right elbow terminal. Only $7.20
3/0 gauge positive right elbow terminal. Only $7.20
1/0 gauge negative right elbow terminal. Only $6.30
1/0 gauge negative left elbow terminal. Only $6.30
2/0 gauge negative right elbow terminal. Only $6.60
2/0 gauge negative left elbow terminal. Only $6.60
   3/0 gauge negative right elbow terminal. Only $7.20
   3/0 gauge negative right elbow terminal. Only $7.20
  Substitute anticorrosion bolt. (1.25 in long) Only $0.50
  Substitute longer anticorrosion bolt. (1.375 in long) Only $0.75

side mounts or stud top battery terminalsSide Post or Stud Top Terminals. 
These are the heavy duty replacement for the cable ends used by some OEMs for side post or stud top industrial batteries.  Sold WITH OUT bolt.  Standard bolts, extra long bolts, spacers (of stacking terminals in a dual battery setup) and stainless steel nuts (for stud top batteries) are available.

  4 gauge side post terminal. Only $4.55
  1-2 (1 or 2) gauge side post terminal. Only $4.75
  1/0 gauge side post terminal. Only $4.90
  2/0 gauge side post terminal. Only $4.95
  2/0 gauge side post terminal with extra wire capability. Only $8.00
  3/0 gauge side post terminal. Only $5.50
  4/0 gauge side post terminal. Only $6.30
  Side post bolt. Only $1.00
  long side post bolt and spacer for stacking terminals Only $2.00
  Stainless steel nut for stud top battery. Only $1.00
top post flag battery terminals


Flag Terminals.
These are used for dual battery setups where two or more batteries will be connected in parallel on a single cable.  Again, these are sold with standard bolt.  If you want an anti corrosion bolt you can substitute the bolt for 50 cents.

   1/0 gauge Positive flag terminal. Only $8.00
  2/0 gauge Positive flag terminal. Only $8.30
  2/0 gauge NEGATIVE flag terminal. Only $8.30
  2/0 gauge Positive flag terminal with extra wire capability. Only $8.80
  3/0 gauge Positive flag terminal. Only $8.90
  3/0 gauge Positive flag terminal with extra wire capability. Only $9.40
  4/0 gauge Positive flag terminal. Only $9.80
  Substitute anticorrosion bolt. (1.25 in long) Only $0.50
  Substitute longer anticorrosion bolt. (1.375 in long) Only $0.75

Special Purpose Battery Terminals and Fasteners:
 
Mil battery cable terminal "Military" Battery Terminals. These are cast lead terminals which are a replacement for the terminals on military vehicles.  Sold buy the pair (1 positive and 1 negative). Only $8.00 a pair.

side post or stud top with extra wire capability Side post bolt with extra wire capability. Brass bolt with integral stud and steel nut.  $4.95
(Bolt only and nut only.  Side post battery terminal not included)

top post battery terminal with extra wire capability Top post nut with extra wire capability. Brass nut  with integral stud and steel nut.  $4.95
 
Lugs:
Standard Ring Terminals, Splices and Heavy Duty Lugs and including 45 and 90 degree Lugs.
 
Covers:
Top Post, Side Post, Flag, Elbow, Starter Lug, and Alternator covers.
 
Crimpers:
Bench Mount, Long or Short Handle and Hammer Crimpers
 
Heat Shrink, Wire Ties and Loom:
Adhesive lined thick wall heat shrink, Premium UV stabilized wire ties and convoluted loom.
View cart or check out: 

For more accessories go to accessories page.

Copyright 2007 CustomBatteryCables.com. All rights reserved.
Revised: 03/28/14.

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