Custom Battery Cables Home
Battery Cables for Cars, Trucks and Jeeps:
F150 & Bronco
1987-99 F250 & F350
1999-2003 F250 & F350
Jeep Cherokee and Grand Cherokee
Willys and Military Jeeps
1994 - 1998 Dodge Ram 2500/3500 5.9L Cummins
1998 - 2002 Dodge Ram 2500/3500 5.9L Cummins
2003 - 2007 Dodge Ram 2500/3500 5.9L Cummins
2007 - 2009 Dodge Ram 2500/3500 6.7L
Project Snow Leopard FJ dual battery set
Battery Cables for Other Applications:
2 gauge Golf Cart Cables
2/0 Cables for Solar Battery Banks
Braided Ground Cables
Booster (Jumper) Cables
Made-To-Order Custom Battery Cables:
Accessories, parts and tools:
NOCO Genius Wicked Smart Chargers
Battery and Cable Accessories
Battery Cable Repair Kits
Buy Wire, Terminals, Lugs, Heat Shrink and Tools
Clearance and discount cables.
Technical Info and Other Useful Stuff:
Do You Need New Cables?
Battery Cable Tips and Tricks
Different types of Cable Ends
Different Wire Types
What size cable do you need?
Wire size, thickness, amperage
How we assemble cables
Beware of PayPal Scams
Heavy Duty Jeep
Wrangler sets that are based on measurements sent to us from customers.
I can't guarantee that it's correct for your application. Please
inspect your existing cables before ordering.
How we build them:
cables are built from cast copper terminals using 2 gauge or optional
extra heavy duty (XHD) 1/0 ("one-aught") SAE SGT battery
cable for the starter and engine block ground and #6 (or #4 gauge
with XHD option) wire for the fuse block or body ground wires.
This is larger than the stock wire to lower resistance and improve
cranking. A high temp SGX wire is also optional. We seal the
connection with heavy wall adhesive lined heat shrink. In
the picture at left, compare the thickness of the wires. Note
the stock cable doesn't have any heat shrink sealing the connection.
Anti-corrosion bolts and battery washers are also included.
the positive cables come with a starter lug cover. Covers for the
battery terminal ends are available for an extra $5 each.
block cables are larger wire with heavy duty ends for lower resistance
(#4 wire shown).
The Wrangler cable set includes a positive
battery cable with starter lug cover, negative battery cable,
an alternator cable with fuse link, anti-corrosion battery washers
and anti-corrosion battery terminal bolts.
stock 2-hole fuse block connector has the battery cable and the
alternator wire ganged together.
replace that by separating the wires and putting a heavy duty 90
degree end on each one. Together, the 2 cables work
to replace the goofy Jeep 2 hole connector.
Pre-2002 Wrangler kits:
Alternator wire ordering
There are a few different styles of alternator
wires. Please specify what you need when ordering.
Length: Some customers have told us a longer alternator
wire would be a better fit. I'm not sure if it's a difference
in years or engine type. We now offer a choice between a 26 inch
or a 32 inch alternator wire.
Lug Size: Later model Jeeps and some high output
alternators need a 5/16 inch lug instead of 1/4 inch.
Bend: Early Wranglers use a straight lug to connect
to fuse block instead of the 90 degree angle end shown in picture
2003-2007 Wrangler kits:
the military (or "Universal") style terminals allows you to
add as many electrical accessories as you want. They also have the advantage
of being able to replace just the terminals and not the entire cable.
The down side is you must make sure that the bolts remain tight. If
you purchase this option the set will come with heavy duty 3/8 lugs
and military style terminals instead of standard battery terminals.
Don't see the cable you wanted here?
I'd be happy to build a cable to your specifications. Go to the
Custom Orders page for more information.
Jeff requested a standard Jeep Wrangler set with and extra 4 inches
on starter and engine ground cables. Since we custom build everything,
changes are not a problem. Here is his unsolicited email unedited:
Good evening Vince. I received the cables yesterday, and I installed
them today. I can't tell you how impressed I am in your kit. The swap
was extremely easy, and I could not be happier with the quality of the
connectors, wire, and overall build of each cable.
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